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The Complete Guide To Nano Brewery Equipment

Views: 28     Author: Site Editor     Publish Time: 2025-10-27      Origin: Site

Introduction


Starting a nano brewery can be an exciting yet challenging journey. Choosing the right equipment, designing an efficient layout, and managing costs are critical factors that determine your success. A single wrong decision — such as an undersized brewhouse or insufficient cooling system — can delay your production and increase costs dramatically.


At DEGONG, with over 200 successful brewery installations worldwide, we understand what new brewers need most: reliability, flexibility, and technical precision. This complete guide walks you through every essential component of a nano brewery, from brewhouse setup to fermentation, cooling, and expansion planning — helping you build a system that grows with your business.


What Is a Nano Brewery?


A nano brewery typically produces less than 3 barrels (around 350 liters) of beer per batch. It’s designed for small-scale, flexible production — ideal for startups, experimental craft brewers, and restaurants looking to serve their own beer. Nano breweries require compact equipment, easy operation, and lower investment compared to micro or commercial breweries.


Key Features:

  • Compact brewhouse design (1–3 BBL or 100–500 L)

  • Electric or steam heating options

  • Compact fermentation tanks (200–1000 L)

  • Easy installation and mobility

  • Suitable for limited space (under 100 m²)


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Core Brewing System Components


Every successful nano brewery begins with a well-designed brewhouse system. A standard nano setup usually includes:

  • Mash/Lauter Tun – for mashing and filtration.

  • Boil Kettle/Whirlpool – for boiling and hop addition.

  • Heat Exchanger – for rapid wort cooling.

  • Fermentation Tanks – for controlled yeast fermentation.

  • Bright Beer Tanks – for maturation and carbonation.

  • Glycol Cooling System – for precise temperature control.

  • CIP System – for automatic cleaning and sanitation.


DEGONG’s nano brewery systems are designed with 316L stainless steel, Siemens PLC control, and integrated glycol loops, ensuring hygiene, reliability, and easy scalability. The modular structure allows you to start small and expand capacity as your sales grow.


Key Technical Features


When selecting your brewing equipment, pay attention to technical performance. DEGONG ensures every detail meets industry standards for craft brewing.


Feature DEGONG Standard Benefits
Material 304 / 316L stainless steel Corrosion-resistant & hygienic
Heating Type Electric / Steam / Direct Fire Flexible energy solutions
Control System Siemens PLC + Touch Screen Easy automation & recipe storage
Cooling Glycol jacketed Precise temperature control
CIP System Manual or automatic Fast, effective cleaning
Capacity Range 100L – 1000L per batch Scalable options


These features provide exceptional process stability, repeatability, and energy efficiency — vital for consistent craft beer production.


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Layout and Installation Tips


Even the best equipment can’t perform without proper layout planning. For nano breweries, space utilization is key.


Practical Tips:

  • Keep at least 0.9 m of walking space between vessels.

  • Use a modular platform design for easy operation and maintenance.

  • Plan for drainage slope and waterproof flooring.

  • Reserve space for utilities: steam, glycol, compressed air, and power.

  • Include future expansion areas for adding fermenters or brite tanks.


DEGONG provides 3D layout drawings and on-site installation support to help customers achieve optimal workflow and compliance.


Cost Analysis: How Much Does a Nano Brewery Cost?


Your investment will depend on system size, automation level, and local installation costs.


Estimated Breakdown (reference range):

  • 1–3 BBL (100–500 L) system: USD 20,000–60,000

  • 5 BBL system: USD 70,000–90,000

  • Additional installation & utilities: 20–25% of equipment cost


Cost Drivers:

  • Stainless steel grade and thickness

  • Control automation level (manual vs PLC)

  • Cooling system complexity

  • CIP integration and automation

  • Local shipping and customs


DEGONG offers custom turnkey solutions optimized for your budget — from entry-level manual systems to full automatic breweries.


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Choosing the Right Supplier


Selecting the right equipment manufacturer is one of the most critical decisions. Look for a supplier who offers technical expertise, certification, and after-sales support.


Why Choose DEGONG?

  • Over 15 years of brewery equipment manufacturing experience

  • TÜV and CE-certified fabrication

  • Global installations and service network

  • Custom design for space and production goals

  • One-stop engineering, from design to training


With DEGONG, you get not only equipment but also a long-term brewing partner committed to your success.


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Expansion and Scalability Planning


Start small, but think ahead. DEGONG systems are designed with modular architecture that allows seamless capacity upgrades — adding fermenters, bright tanks, or an extra brewhouse when demand increases.


We recommend planning your glycol unit, control cabinet, and piping to support at least 50% future capacity growth. This foresight reduces downtime and saves on future expansion costs.


Maintenance and Sanitation


Cleanliness is the foundation of great beer. Every DEGONG system includes an optimized CIP (Cleaning in Place) circuit with sanitary pumps, spray balls, and detergent tanks.


Maintenance Tips:

  • Run a CIP cycle after each brew

  • Regularly inspect seals and valves

  • Use food-grade acid and alkaline cleaners

  • Schedule preventive maintenance every 6 months


Proper cleaning and maintenance not only preserve beer quality but also extend equipment lifespan by years.


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