How To Configure Beer Equipment In Commercial Breweries

Building a commercial brewery is a complex project that combines art, science and engineering. Among them, careful selection and configuration of brewing equipment is crucial, which directly affects the quality, production efficiency and scalability of beer. DEGONG will take you to explore the key components and considerations required for commercial brewery configuration of beer equipment.

Core Components of Commercial Brewing Equipment

1.Malt Handling System

Efficient malt handling ensures consistent beer quality:

Malt Mill: Crushes malted grains to expose fermentable sugars. Roller mills are preferred for their adjustability and efficiency.

Grain Augers and Conveyors: Transport milled grain to the mash tun, reducing manual labor and contamination risks.

Grain Silos: Store bulk malt, maintaining freshness and facilitating large-scale operations.

2.Brewhouse System

The brewhouse is the heart of the brewery, where wort is produced:

Mash Tun: Mixes milled grain with water, activating enzymes to convert starches into sugars.

Lauter Tun: Separates the liquid wort from the spent grains through filtration.

Boil Kettle: Boils the wort, sterilizing it and allowing for hop additions to impart bitterness and aroma.

Whirlpool: Separates hop particles and trub from the wort post-boil.

Brewhouse configurations can vary:

Two-Vessel System: Combines mash/lauter and boil/whirlpool functions, suitable for smaller operations.

Three-Vessel System: Separates mash, lauter, and boil functions, offering greater control and efficiency.

Four-Vessel System: Adds a dedicated whirlpool vessel, ideal for high-volume breweries.

3.Fermentation and Conditioning

Post-brewing, wort undergoes fermentation and maturation:

Fermentation Tanks (Cylindroconical Fermenters): Allow yeast to convert sugars into alcohol and CO₂. The conical shape facilitates yeast harvesting and sediment removal.

Temperature Control Systems: Maintain optimal fermentation temperatures, crucial for yeast performance and flavor development.

4.Cooling and Refrigeration

Temperature regulation is vital throughout the brewing process:

Glycol Chiller Systems: Circulate chilled glycol to maintain fermentation temperatures and cool wort post-boil.

Heat Exchangers: Rapidly cool wort from boiling to fermentation temperatures, reducing contamination risks.

5. Cleaning and Sanitation

Maintaining hygiene ensures beer quality and safety:

Clean-In-Place (CIP) Systems: Automate the cleaning of tanks and pipelines, using caustic solutions and sanitizers.

6. Packaging Equipment

Packaging preserves beer quality and extends shelf life:

Bottling and Canning Lines: Automate filling, sealing, and labeling of bottles and cans.

Labeling Machines: Apply labels accurately and efficiently, essential for branding and compliance.

Scalability and Future Expansion

Planning for growth ensures long-term success:

Modular Equipment: Allows for incremental expansion as demand increases.

Space Planning: Designing the facility with future equipment additions in mind prevents costly renovations.

Utility Overcapacity: Installing utilities with extra capacity accommodates future equipment without major upgrades.

Selecting Equipment Suppliers

Degong is a large beer brewing equipment manufacturer headquartered in China. We are committed to beer equipment, beer fermentation equipment, beer filling machine, beer keg filling machine, beer filter, wine production equipment, wine fermentation equipment, etc.Degong has successfully completed more than 100 projects in more than 67 countries, ranging in size from 5 to 100 barrels, and from 50 liters to 100 hectoliters.At present, we have established a sales service network consisting of more than 10 core agents, more than 100 dealers and project contractors. We have completed thousands of projects.

Degong Beer Equipment is your best choice.