EnglishViews: 19 Author: Site Editor Publish Time: 2025-06-18 Origin: Site
While some filling machines are designed to fill dry goods, such as powders or pills, into containers, there are others that are better suited to handling liquids. Therefore, if you are considering buying a filling machine, the first important factor to consider is the viscosity or consistency of your product. The viscosity of your product will help you determine which filling technology the machine will use to properly handle the specific properties of your product. If your product has a higher viscosity, such as molasses, you will need to consider purchasing a filling machine that can handle the physical characteristics of your product.
Carbonated beverages (e.g. beer, soda, champagne, etc.) require unique filling techniques and specialized filling equipment. Therefore, you need to consider purchasing a filling machine that can properly fill/bottle carbonated products. Such machines are called back-pressure fillers.
Back-pressure fillers maintain the carbonation of liquids even during the bottling process through a process called double pre-vacuuming. The method works by extracting air from the bottle and pressurizing it with carbon dioxide. Then, by repeating this process, it ensures that 99.99% of the oxygen in the bottle is removed (double pre-vacuuming). Ultimately, bottled carbonated products will have a longer shelf life due to these repeated pre-vacuuming cycles.
Kinkendo’s knowledge of the physical characteristics of the container you are using is another factor to consider when purchasing a filling machine. It is essential to determine the type of container you need to fill before purchasing a filling machine, as this will help determine which filling technology the machine uses. This is because the characteristics of the container must be compatible with the machine’s filling method in order for the filling machine to work properly.
For example, some automatic fillers grab containers from the top, while others grab from the side. So if your bottle has a unique design, a top-grabbing filler may not be suitable for that specific type of container. Similarly, if your bottle is too large in diameter, a side-grabbing filling machine may not be the best choice for your production needs.
Finally, another key factor to consider about the container you are going to use is whether it is made of glass or plastic. Also, do you prefer to use aluminum cans instead of bottles? All three materials require the use of specific filling techniques.
Before purchasing a filling machine, it is necessary to understand the physical characteristics of the container you are going to fill. Because the characteristics of the container will ultimately determine which filling type is best suited to your production needs. In addition, you need to share this information with your supplier because they will help you choose the best filling machine for your business.
When considering the efficiency of a filling machine, it is important to consider your current and future production needs. This is because upgrading the machine may not be feasible when you decide to expand your business. Small machines often measure their filling speed in bottles per hour (BPH), while faster, larger filling machines often measure their filling speed in bottles per minute (BPM).
For example, a manual filling machine is a suitable entry-level investment for a startup or smaller company. However, a manual filling machine may not meet the needs of a small or medium-sized business, or even a small business that plans to expand/increase production.
When buying a filler, it is important to determine the level of automation. Manual fillers are a good choice for home brewers, entry-level brewers, or small companies with only a few employees and no plans to grow. Manual fillers are designed for relatively low output, so they are not suitable for small and medium-sized breweries or breweries with expansion plans.
Semi-automatic fillers are a good "mid-range" choice for most small breweries, especially those with growth plans. These machines are more productive than manual fillers, but still require some manual work, which can reduce your filling efficiency. In terms of price, semi-automatic fillers are between manual and fully automatic fillers, making them an affordable investment.
For large breweries (larger, higher-volume operations), fully automatic fillers are the best choice because they fill much faster than manual and semi-automatic fillers. Although fully automatic fillers take up more space, they rarely require manual work. Fully automatic fillers are generally the most expensive to purchase and maintain.
The size and capacity of your container can have a huge impact on the weight variation during the filling process. Due to the properties of some liquids, you may need to overfill the container. Therefore, you need to set the filling capacity, which will affect your business profitability. In addition, choosing a machine with more precise capacity can control product waste.
The size and capacity of your container can have a huge impact on the weight variation during the filling process. Due to the properties of some liquids, you may need to overfill the container. Therefore, you need to set the filling capacity, which will affect your business profitability. In addition, choosing a machine with more precise capacity can control product waste.
Over time, the ingredients of the liquid products you produce may change. You may find cheaper alternatives or higher quality ingredients, and you may need to buy a whole new filling machine because of this change. But if your filling machine is scalable, you won’t have to make drastic changes to the components to accommodate new ingredients.
Not only do you need to understand the characteristics of the liquid before it enters the filling machine, you also need to understand how the liquid may change as it flows through the equipment components. If the liquid changes when it flows through certain components, try not to use such a filling machine.
Liquid accumulation in the components can affect the proper functioning of the filling machine and the quality of the finished product. You should try to choose a machine that is easy to clean and maintain.