DEGONG All-Grain Brewing Equipment Guide

Transitioning to all-grain brewing is an essential step for brewers who aim to elevate quality, control, and consistency. Unlike extract brewing, all-grain brewing gives full control over malt, water, and temperature — but it requires the right equipment setup.

⚙️ 1. Understanding All-Grain Brewing Systems

An all-grain brewing system extracts fermentable sugars directly from malted grains using a multi-vessel setup. Compared with extract brewing, it offers:

• Greater control over flavor, color, and body

• Higher efficiency in sugar conversion

• Consistent wort quality for commercial-scale production

DEGONG all-grain brewhouses are designed for flexibility, hygiene, and automation—ideal for craft breweries, pilot plants, or large production facilities.

️ 2. Core Equipment Components

2.1 Mash Tun

Where the mash process converts starches into fermentable sugars.

DEGONG mash tuns feature precise temperature control and uniform mixing to maximize extraction efficiency.

2.2 Lauter Tun

Used for wort separation. The false bottom and rake system ensure fast, clear wort runoff and optimal yield.

2.3 Boil Kettle / Whirlpool

Handles wort boiling, hop addition, and whirlpool clarification. DEGONG kettles are steam- or electric-heated with energy-efficient jackets.

2.4 Hot Liquor Tank (HLT)

Stores and heats brewing water for mash and sparge. DEGONG tanks offer automated heating and level monitoring.

2.5 Heat Exchange & Cooling

DEGONG plate heat exchangers rapidly chill wort while minimizing contamination risk.

2.6 Control Panel & Automation

PLC + touch-screen systems provide precise control of time, temperature, and flow—making the brewing process consistent and repeatable.

3. System Design Considerations

When designing your all-grain setup, DEGONG recommends focusing on:

• Capacity Planning – Match system volume to expected daily output (100 L to 50 BBL and above).

• Process Flow Layout – Optimize piping and pump direction for efficient wort transfer.

• Material Selection – Food-grade SUS 304 or 316L stainless steel ensures durability and easy cleaning.

• CIP Cleaning Design – Built-in Clean-in-Place systems save time and improve hygiene.

• Scalability – Modular structure allows future expansion with fermenters, bright tanks, or CIP units.

4. Efficiency, Quality & Return on Investment

Choosing DEGONG all-grain brewing systems ensures tangible operational benefits:

• Improved extraction efficiency and yield

• Reduced energy and water consumption

• Standardized recipes with repeatable quality

• Lower labor cost through automation

• Long service life with minimal maintenance

5. Quality Control & Safety

DEGONG integrates multiple safety and quality features into its systems:

• Sanitary welded pipelines with tri-clamp connections

• Steam pressure relief and temperature limiters

• CE/TÜV-certified components

• Compliance with food-grade and brewery safety standards

These features ensure every batch meets commercial brewing standards for purity and consistency.

✅ 6. Equipment Checklist for All-Grain Brewing

7. Why Choose DEGONG

With over a decade of engineering experience, DEGONG provides turnkey solutions for breweries worldwide—from 100 L pilot systems to fully automated 100 BBL production lines.

Each system is custom-designed for energy efficiency, process stability, and long-term reliability.

Conclusion

Starting all-grain brewing is not just a technical upgrade—it’s an investment in product quality and brand identity.

DEGONG all-grain brewing systems help brewers of all scales achieve professional consistency, automation, and flavor precision while keeping operations efficient and sanitary.

DEGONG – Your trusted partner for professional brewing equipment.