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Basic Principles and Process of Distillation
1. The Scientific Principles of Distillation
Distillation is a physical separation method based on the differences in the volatilization points of different components. By heating the fermented liquor, the alcohol and aromatic substances in it are first vaporized. The liquor is then cooled to a liquid state through a condenser, thereby separating impurities and water, resulting in an alcoholic beverage of higher purity and a more distinctive flavor.
2. Basic Process of Distillation
Fermented liquor preparation: Malt, grains, fruit, or molasses are fermented to produce a mash.
Primary distillation: A distillation process separates the low-alcohol liquor and removes some impurities.
Secondary or multiple distillations: Increase alcohol purity while retaining desired flavors.
Condensation and collection: Cooling in a condenser produces the distilled liquor.
Aging and blending: Some liquors require further aging in oak barrels or other containers to enhance aroma and flavor.
Main Types and Characteristics of Distilling Equipment
1. Pot Still
Commonly used in the production of traditional spirits such as whiskey and brandy.
Advantages: Preserves rich flavor compounds and produces a full-bodied spirit.
Features: Typically constructed of copper, it facilitates the removal of sulfides and enhances the taste.
2. Column Still
Commonly used in the production of vodka, rum, and industrial alcohol.
Advantages: High efficiency, can achieve alcohol content exceeding 95%, and is suitable for large-scale production.
Features: Column Still structure allows for continuous feeding and discharging.
3. Multifunctional Craft Still
Combining the advantages of both pot and column stills, it is suitable for small craft distilleries.
Flexibly adaptable to meet diverse needs, it can produce high-purity spirits while preserving unique flavors.
Core Components of Distillation Equipment
1. Still
This is used to heat the fermentation liquid. Common materials are stainless steel or copper, requiring excellent thermal conductivity and corrosion resistance.
2. Column/Head
This determines the contact efficiency between the vapor and the liquid, thus affecting the purity and flavor of the liquor.
3. Condenser
This cools the alcohol vapor into liquid. Common condensers include coil condensers and plate condensers.
4. Wine Storage and Collection System
This ensures that the liquor is collected in separate sections (head liquor, main liquor, and tail liquor) to ensure consistent quality.