China's Leading Beer And Distillation Equipment Manufacturer

Technical Principle

Distillation is a thermodynamic process that effectively separates and purifies different components in a liquid mixture based on the difference in boiling points of substances.

1. Working Mechanism

The basic steps are as follows:

Heating: Heat the mixed liquid to evaporate the low-boiling-point components first;

Steam separation: The steam passes through the plates or packed beds in the distillation tower and performs multi-stage mass transfer and heat exchange with the liquid;

Condensation: The steam is cooled to liquid through the condenser to form fractions;

Reflux: Part of the condensate returns to the tower to form reflux, which improves the separation accuracy;

Product collection: Collect the target components by adjusting the top and bottom outlets of the tower

2. Equipment composition

A complete set of distillation equipment usually includes:

Tower body (plate type or packing type)

Heating system (steam, electric heating, thermal oil)

Condensation system (shell and tube or plate heat exchanger)

Reflux system

Automation control system (PLC)

Collection and discharge system

3. Separation mode

Depending on the application, distillation can be divided into:

Simple distillation (suitable for large component differences)

Fractional distillation (continuous purification of multiple components)

Vacuum distillation (suitable for heat-sensitive substances)

Azeotropic distillation (breaking the azeotropic point)

Distillation tower distillation (high-purity separation)

Core advantages

Our distillation equipment integrates modern engineering design, advanced automation control and environmental protection and energy-saving technology, and has the following significant advantages:

1. High-purity output and stable quality

Multi-stage tower plate/packing design improves separation efficiency;

Precisely control the temperature difference and reflux ratio to stably obtain the target product with a purity of 95%~99.8%;

Multi-stage condensation and constant temperature technology prevents cross-contamination of components.

2. Energy-saving design and low operating cost

The heat recovery system links the condenser and reboiler to significantly reduce heating energy consumption;

Precise temperature control and heat loss control, energy saving efficiency is increased by about 30%;

Optional steam, heat transfer oil or electric heating, flexible adaptation to energy configuration.

3. Automated operation and easy maintenance

The whole series is equipped with a PLC control system as standard, supporting touch screen, human-machine interface, and remote monitoring;

The system integrates automatic control of temperature, pressure, liquid level, and flow;

Configurable data recording, fault alarm, and cleaning cycle setting functions.

4. Reliable structure, suitable for a variety of processes

Using SUS304/316L stainless steel or food-grade red copper material, in line with standards.

Today, as the global industrial landscape is changing rapidly, Chinese manufacturing is winning the favor of the world market with high cost-effectiveness, high reliability and continuous technological upgrading. As a professional distillation equipment manufacturer, we not only provide high-quality equipment, but also provide a complete set of solutions integrating R&D, design, manufacturing and after-sales.

Whether you are a start-up or a large group, we welcome you to cooperate with us to jointly create an efficient, environmentally friendly and stable distillation production system.