Vodka Whiskey Alcohol Distiller Red Copper Distillery 1000L Turnkey Distilling Systems DEGONG Supplier

DEGONG offers turnkey batch distilling systems from 50L to 5000L  in size. We can customize and deliver everything needed to go from grain to spirit, designed and built to your requirements.

Our electrically heated steam systems are available as either a compact still, great for making a range of spirits with in the most space-efficient footprint, or a universal still, offering the most versatility for making a full range of spirits.And because safety is always our number one concern, our distilling solutions include controls and control components.We've got the knowledge and experience to do it right.

Copper distillery system

1.Pot still:

With a whole glass view manway, agitator, steam heating or electric heating,  thermometer, outlet and so on

2.Gin basket：

The machine can be equipment with gin basket,where the steam of alcohol is added with the aroma and flavor.

3.Distillation column: 

Copper or stainless steel material is available. Copper bubble plates,by-pass valve/CIP ball/sight glass

4.Condenser:

Copper or stainless steel made,tubes can be ss or copper made as per your demand

5.Storage tank：

The outflow will be divided to three parts: Heads, Hearts and Tails. Only the Hearts can be used directly, others should be re-distilled.

Mash Equipment

Mashing is a key part of the distilling process converting the starches to fermentable sugars. We have several mashing systems to meet your requirements. Whether you will distill wort, a full mash (grain-in), or other starches, we have the equipment.

• ‍Malt mills & augers

• Mash tuns - open top or with rake & plow

• Filter presses for all size systems

• Jacketed mash tuns for steam heating and/or cooling

• Sparge pumps & grants

Unitanks fermenters

Fermenters

DEGONG can supply a variety of fermenter solutions for your distillery operations. Choose a jacketed fermenter to keep the fermentation's temperature at the yeast's recommended setting for optimal yeast activity. Choose a non-jacketed fermenter if you can locate it in a cold room or if you are fermenting in small quantities. Keep in mind that larger fermentations (above 1bbl) will generate a large amount of heat while fermenting. Without a glycol cooled jacket, the wash's temperatures will raise above healthy yeast levels and can even kill the yeast.

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We can also supply fermenters with heating and cooling jackets along with a mixing paddle. This allows you to create a mash or heat and mix syrups in the fermenter. You would then use the cold jacket to cool and maintain the wash to optimal yeast pitching temperatures.

Cellar control

The workhorse of the cellar, our Basic Control panel is a stand alone unit housing individual digital controllers for each jacketed tank. The set point is changed via the controller's push button interface, sending a signal to the glycol valve to chill the tank as when temperature gets too high. Available in any number of modular control points with the ability to expand as your cellar grows, this no-frills control system gets the job done right.

Glycol tank with chiller

Glycol cooling

Mashing

It is necessary to cool the mash or the wort down to yeast pitching temperatures. This can be accomplished in the mash tun, in-line to the fermenter, or in the fermenter. Depending on your city water temperature, glycol cooling may be required.

Fermenting

When yeast begin the fermentation process the temperature will begin to rise in the fermenter. Once the fermentation reaches the peak the temperature can rise to levels that will kill the yeast cells and also produce off flavors unless glycol is used to maintain the desired fermentation temperature.

Custom Controls

During the distillation process it is necessary to provide cooling for the dephlegmating process and the condensing process. Depending on the size of the still and the location of your distillery, glycol will likely be required.

The still's cooling requirements will be a large load on a glycol chiller. It may be required to use a cooling tank and heat exchanger or air/glycol external unit to buffer the heat going back to the chiller. Using a cooling tower may also be an option to reduce glycol chiller loads. This will depend on the dew point in your area.

In our excellent collection of brewing equipment, we offer our clients premium quality Microbrewery Equipment. This brewery equipment is well-manufactured by the use of premium quality components, basic material and sophisticated technology.