EnglishViews: 23 Author: Site Editor Publish Time: 2025-10-31 Origin: Site
As the global demand for craft spirits and fuel alcohol continues to grow, DEGONG provides professional, turnkey distillation systems designed for high performance, safety, and long-term reliability. With advanced manufacturing experience and precision engineering, DEGONG distillers are widely used in whiskey, vodka, rum, gin, and ethanol production worldwide.
Distillation is one of the most essential processes in the production of alcoholic beverages. It separates alcohol from water and impurities by heating and condensing. This process not only increases alcohol purity but also refines flavour and aroma.
The principle of alcohol distillation relies on the different boiling points of alcohol and water. The process can be summarized in four main steps:
Fermentation: Sugars in the raw materials are converted into alcohol by yeast.
Heating: The fermented liquid is heated; alcohol vaporizes first (at around 78 °C / 173 °F), while water remains in liquid form.
Condensation: The vapour is cooled in the condenser, turning back into liquid.
Collection: The purified distillate is collected as the final spirit.
DEGONG distillation systems are designed to maintain stable temperature control and efficient condensation, ensuring consistent output and energy savings.
Depending on production scale and spirit type, DEGONG offers several standard and customizable still configurations:
Pot Still System: Classic design used for whiskey, rum, and brandy. Retains rich aroma and body.
Column Still System: Continuous distillation design, ideal for vodka or neutral spirits, providing higher purity and efficiency.
Reflux Still System: Combines pot and column functions, achieving high-proof, smooth spirits with precise fraction separation.
All DEGONG stills can be fabricated from stainless steel 304/316L, copper, or a hybrid construction, depending on the customer’s product and budget.
Selecting the proper distillation system is crucial to achieve your production goals and return on investment. Key factors include:
Production Capacity: From 50 L to 10,000 L + per batch or continuous operation.
Material: Copper for flavour and sulphur removal; stainless steel for durability and easy cleaning.
Heating Method: Electric, steam, or direct gas heating.
Automation Level: Manual, semi-automatic, or PLC-controlled full automation.
Cooling System: Water-cooled condensers or closed-loop glycol systems.
Budget & Expansion: Choose a system that fits current production but can scale with future demand.
DEGONG engineers provide professional consultation to match your requirements and ensure efficient plant layout design.
Every DEGONG distiller is built with industrial-grade components to ensure safety and performance:
Heavy-duty stainless-steel frame with polished sanitary welds
Energy-efficient heating and cooling design
Pressure relief and explosion-proof safety systems
CIP (clean-in-place) spray balls for easy cleaning
Optional sight glasses, copper bubble plates, dephlegmators, and spirit safes
Digital or PLC-based temperature and reflux ratio control
These features guarantee long service life, low maintenance, and superior product consistency.
Operating an alcohol distillation system requires compliance with local laws and safety standards.
Obtain proper distillation permits or licences before installation.
Ensure good ventilation and safe electrical configurations.
Never operate distillation unattended.
Dispose of “heads” and “tails” properly — they may contain harmful compounds.
DEGONG provides professional guidance and equipment documentation to help clients meet CE, UL, and food-grade standards where applicable.
To ensure stable long-term operation:
Clean the still after every use using approved sanitizing agents.
For copper surfaces, apply citric-acid cleaning regularly.
Check gaskets, seals, and valves to avoid leakage.
Drain condensers and cooling circuits after operation.
Perform routine preventive maintenance per DEGONG’s technical manual.
A well-maintained system guarantees consistent distillation quality and extends service life.
DEGONG integrates environmental and energy-saving design concepts into every distillation system:
High-efficiency heat exchangers to reduce power and water consumption.
Closed-loop cooling systems for water recycling.
Steam heating options for optimized energy use.
Reuse of waste materials such as spent grains for animal feed.
These improvements reduce your operating costs while supporting sustainable production practices.
Starting a new distillery can be simplified with DEGONG’s turnkey service:
Define your spirit type and production capacity.
Develop layout and utility requirements (electricity, water, steam).
Consult with DEGONG engineers for process and equipment design.
Manufacture, test, and ship your customized distillation system.
DEGONG provides on-site installation guidance and training for your team.
From planning to commissioning, DEGONG ensures your project runs smoothly and efficiently.
Investing in the right alcohol distillation system is the foundation of a successful distillery. DEGONG delivers world-class solutions combining performance, safety, energy efficiency, and long-term support.
Whether you’re launching a craft distillery or upgrading an industrial ethanol line, DEGONG provides complete technical support to help you achieve superior quality and productivity.
