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DG-500L
DEGONG
Name | Components | Specification |
Mill System | Rolling Miller | Stainless steel, Double roller, rollers distance adjustable |
Grain auger | Conveys grist from malt mill to grist case; Inside stainless screw, outside PPR protection tube; Associated motor with frequency conversion | |
SS grist hopper | Stainless steel304 | |
Brewhouse System | Mash/Lauter tun | Grain rake with VFD With side grain out door Tank light assemblies Mash hydration assembly Rotary CIP spray balls Level sight tube |
Kettle/Whirlpool Tun | Steam heating/electric heating Tank light assemblies Rotary CIP spray balls Tangential whirlpool entry Level sight tube | |
Wort pump | Sanitary wort pumps with variable speed control | |
Working platform | Safety railings & stairs, Cellar package with brewers hoses, valves and fittings | |
Hot liquor tank | Steam Jacket heating/direct gas fired heating/electric heating Sight gauge for water level With SS HLT pump with variable speed control | |
Heat exchanger | SUS304/316 plate, with wort aeration system | |
Fermentation System | Fermentation tank | Interior and exterior finish polished to a sanitary finish Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell 60 degree cone bottom, with an average of 25% head space Rotating racking port Glycol cooling jacket on cone and bottom Side or top manway Pressure gauge CIP arm and spray ball Dry hop port 4-6” Carbonation stone(optional) Butterfly valves, sample valve, Pressure vacuum relief valve Sanitary tri-clamp connection Stainless steel legs with stainless leveling footpads |
Beer brite tank | Butterfly valves, Sample valve Level gauge, PVRV Clamps and gaskets, pressure gauge, carb stone Interior shell: 304 stainless steel, thickness 3mm Exterior shell: 304 stainless steel, thickness 2mm Interior and exterior finish polished to a sanitary finish Interior finish pickled and passivated Exterior brushed, #4 finish Fully welded exterior shell Dished top and bottom, with an average of 15%-20% head space Carbonation port Side or top manway door, Dimple jacket cooling jackets Polyurethane insulation Level gauge connections CIP arm and spray ball Sanitary tri-clamp connections Stainless steel legs with stainless leveling footpads |
Glycol system | Glycol Tank | Insulated conical top and sloped bottom Liquid level sight tube for water level Rotating CIP spray ball |
Glycol Chiller | Assembly unit, wind cooling, environmental refrigerant: R404a, compressors and electrical components | |
Control system | Brewing and fermentation process Controlling | Manual button control panel or PLC control with touch screen for special, control panel with RTD & solenoid valves |
CIP system | Caustic Tank | electric heating element inside |
Sterilization Tank | Stainless steel 304 | |
Transfer&Control | Portable sanitary CIP/wort pump, SS cart & VFD controller |
Mashing Process |
When the water temperature keeps up 66 °C, boil the water in hot water tank for use.
When mashing process is finished, filter the mash in lauter tun, in the filtration process, open related valves and turn on the wort pump, adjust VFD, control the flow of mash, so that the mash could reflow in the mash/lauter tank.
When we could see the wort becomes clear, turn off the valve, pump the wort to boiling tun for boiling.
When we could see the mashed malt by manhole and the level of wort drops to half of mash/lauter tun, open hot water pump and related valves, let the hot water flow in tank to wash mashed malt( The volume of the hot water depends on the situation).
When the wort continues filtering pump the clear wort into boiling tun, until the wort volume is enough, stop to filter and close the filtration valve, open two drain outlet valves for discharging. Open the chaff door and rake the chaff out of the mash/lauter tun, then wash the whole tank.
Contact us |
The special attention we give in the final quality inspection of each work is also a guarantee of unparalleled reliability and robustness. If you have any needs or questions, please contact us.
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